Festo Контроллер крайних положений SPC11 User Manual

ManualElectronic/PneumaticsS ystem DescriptionSoft StopType SPC11-...-...Manual196 724en 1406e[8038004]Soft Stop SPC11

Contents and general instructionsVIIIFesto P.BE-SPC11-SYS-EN en 1406eDescription Title ContentsSystem Descript ionSPC11 Soft Stop electronics/pneumati

4. Commissioning4-42Festo P.BE-SPC11-SYS-EN en 1406e4.4.2 Timing diagram during switch-onSwitch-on sequence to avoid undesired movement of thedrive. R

4. Commissioning4-43Festo P.BE-SPC11-SYS-EN en 1406e4.4.3 The first positioning taskDuring the first positioning task the SPC11 checks whetherthe mass

4. Commissioning4-44Festo P.BE-SPC11-SYS-EN en 1406eIn order to avoid such causes, proceed as follows:S Pressurise the complete system slowly (e.g. by

4. Commissioning4-45Festo P.BE-SPC11-SYS-EN en 1406e4.4.4 Controlling the SPC11You can move the mass into the saved end positions or inter-mediate pos

4. Commissioning4-46Festo P.BE-SPC11-SYS-EN en 1406ePlease noteA position task or stop procedure can be interrupted atany time and replaced by a new t

4. Commissioning4-47Festo P.BE-SPC11-SYS-EN en 1406e4.4.5 Use the taught intermediate position as the sensor positionThe taught intermediate positions

4. Commissioning4-48Festo P.BE-SPC11-SYS-EN en 1406eExample: Target position = Pos21Drive(here linear drivetype DGP-...-...)1P.0 1P.0 3P.0 2P.0 1P.0 3

4. Commissioning4-49Festo P.BE-SPC11-SYS-EN en 1406eExample 2:Pre-select position for time-optimised moving aroundThe taught intermediate positio ns (

4. Commissioning4-50Festo P.BE-SPC11-SYS-EN en 1406e

Diagnosis and error treatment5-1Festo P.BE-SPC11-SYS-EN en 1406eChapter 5Diagnosis and error treatment

Contents and general instructionsIXFesto P.BE-SPC11-SYS-EN en 1406eImportant user instructionsDanger categoriesThis manual contains instructions on th

5. Diagnosis and error treatment5-2Festo P.BE-SPC11-SYS-EN en 1406eContents5. Diagnosis and error treatment 5-1...5.1

5. Diagnosis and error treatment5-3Festo P.BE-SPC11-SYS-EN en 1406e5.1 Error m essages on the SPC11If a fault occurs, the SPC11 will display a fault n

5. Diagnosis and error treatment5-4Festo P.BE-SPC11-SYS-EN en 1406eFault no. Eliminating faultsOperating statusOffset fault in the static identificati

5. Diagnosis and error treatment5-5Festo P.BE-SPC11-SYS-EN en 1406eFault no. Eliminating faultsOperating statusIntermediate position does not exist or

5. Diagnosis and error treatment5-6Festo P.BE-SPC11-SYS-EN en 1406e5.2 Faults during operation1)ThemassdoesnotmoveCauseRemedy RemarksNo supply pressur

5. Diagnosis and error treatment5-7Festo P.BE-SPC11-SYS-EN en 1406e2) Bad behaviour during mo vement to end positionCauseRemedy RemarksSystem is not m

5. Diagnosis and error treatment5-8Festo P.BE-SPC11-SYS-EN en 1406e5.3 Acknowledging a faultIf a 0-signal is present at input I8, the error message ca

5. Diagnosis and error treatment5-9Festo P.BE-SPC11-SYS-EN en 1406e5.4 Optimising the positioning behaviourAfter the “teach” procedure the positioning

5. Diagnosis and error treatment5-10Festo P.BE-SPC11-SYS-EN en 1406eWarningIncorrect parameters can damage the fixed stops and thedrive.Be very carefu

5. Diagnosis and error treatment5-11Festo P.BE-SPC11-SYS-EN en 1406eProcedure for optimisingNoteIf, after you have taught the end positions again, the

Contents and general instructionsXFesto P.BE-SPC11-SYS-EN en 1406eMarking special informationThe following pictograms mark passages in the text contai

5. Diagnosis and error treatment5-12Festo P.BE-SPC11-SYS-EN en 1406e4. With the buttons +/- you can increase or reduce the valueby one stage, in accor

5. Diagnosis and error treatment5-13Festo P.BE-SPC11-SYS-EN en 1406ePlease noteDuring the teach procedure, the moveable mass moves atfirst slowly, the

5. Diagnosis and error treatment5-14Festo P.BE-SPC11-SYS-EN en 1406eIn order to influence thepositioning timesS Increase or reduce the supply pressure

Star t-up via digital inputs/outputsA-1Festo P.BE-SPC11-SYS-EN en 1406eAppendix AStart-up via digital inputs/outputs

A. Start-up via digital inputs/outputsA-2Festo P.BE-SPC11-SYS-EN en 1406eContentsA. Start-up via digital inputs/outputs A-1...

A. Start-up via digital inputs/outputsA-3Festo P.BE-SPC11-SYS-EN en 1406eA.1 The SPC11 remote inputsA 1-signal at the Remote input deactivates the SPC

A. Start-up via digital inputs/outputsA-4Festo P.BE-SPC11-SYS-EN en 1406eA.2 Remarks on start-up via digital inputs/outputsNoteWith start-up via digit

A. Start-up via digital inputs/outputsA-5Festo P.BE-SPC11-SYS-EN en 1406eConfirm first parameter (A)Reset first pa rameter (A) to 0Set first parameter

A. Start-up via digital inputs/outputsA-6Festo P.BE-SPC11-SYS-EN en 1406eA.2.1 Setting time-dependency diagram p arametersI7: {/-1010I1...4:Po.1...410

A. Start-up via digital inputs/outputsA-7Festo P.BE-SPC11-SYS-EN en 1406eA.2.2 Initiating and starting teach procedure time-dependency diagramI6:Enter

Contents and general instructionsXIFesto P.BE-SPC11-SYS-EN en 1406eProduct-specific terms and abbreviationsThe following product-specific abbreviation

A. Start-up via digital inputs/outputsA-8Festo P.BE-SPC11-SYS-EN en 1406eA.2.3 Teaching the intermediate position time d ep end e ncy diagramI5: +/}I7

Technical appendixB-1Festo P.BE-SPC11-SYS-EN en 1406eAppendix BTechnical appendix

B. Technical appendixB-2Festo P.BE-SPC11-SYS-EN en 1406eContentsB. Technical appendix B-1...B.1 Technical sp

B. Technical appendixB-3Festo P.BE-SPC11-SYS-EN en 1406eB.1 Technical specificationsTechnical specifications Type SPC11-...-...Dimensions (plug exit o

B. Technical appendixB-4Festo P.BE-SPC11-SYS-EN en 1406eTechnical specifications Type SPC11-...-...Path measuring systeminputType SPC11-POT-...Type SP

B. Technical appendixB-5Festo P.BE-SPC11-SYS-EN en 1406eB.2 IndexZahlen0-signal XI...1-signal XI...

B. Technical appendixB-6Festo P.BE-SPC11-SYS-EN en 1406eDDesignated use V...Dimensions 3-21...

B. Technical appendixB-7Festo P.BE-SPC11-SYS-EN en 1406eDrive 3-11...Fixed stops 3-14...

B. Technical appendixB-8Festo P.BE-SPC11-SYS-EN en 1406ePParameters 4-4...Set time-dependency diagram parameter A A-

B. Technical appendixB-9Festo P.BE-SPC11-SYS-EN en 1406eStart-upPreparing for commissioning 4-24...Start-up via digital inputs/output

Contents and general instructionsXIIFesto P.BE-SPC11-SYS-EN en 1406e

B. Technical appendixB-10Festo P.BE-SPC11-SYS-EN en 1406e

Summary of components1-1Festo P.BE-SPC11-SYS-EN en 1406eChapter 1Summary of components

1. Summary of components1-2Festo P.BE-SPC11-SYS-EN en 1406eContents1. Summary of components 1-1...1.1 S tructure

1. Summary of components1-3Festo P.BE-SPC11-SYS-EN en 1406e1.1 StructureIn conjunction with permitted drives and measuring systemsas well as with a pr

1. Summary of components1-4Festo P.BE-SPC11-SYS-EN en 1406eThe diagram below shows the basic layout of a drive with theSPC11 using, as an example, a l

1. Summary of components1-5Festo P.BE-SPC11-SYS-EN en 1406eDuring operation, the SPC11 controls movement of the move-able mass into the saved end posi

1. Summary of components1-6Festo P.BE-SPC11-SYS-EN en 1406eComponentsIn order to implement fast positioning with electronicallyclosed-loop controlled

1. Summary of components1-7Festo P.BE-SPC11-SYS-EN en 1406e1.2 Method of operationTasks of the SPC11 The SPC11 takes o ver the following tasks:– It as

1. Summary of components1-8Festo P.BE-SPC11-SYS-EN en 1406e1Measuring system2Actual positionvalue3SPC114V alve control(nominal value)5Proportionaldire

1. Summary of components1-9Festo P.BE-SPC11-SYS-EN en 1406e1.3 Display and connecting elements of the SPC11The diagram below shows the display and con

1. Summary of components1-10Festo P.BE-SPC11-SYS-EN en 1406e

Fitting2-1Festo P.BE-SPC11-SYS-EN en 1406eChapter 2Fitting

2. Fitting2-2Festo P.BE-SPC11-SYS-EN en 1406eContents2. Fitting 2-1...2.1 Fitting the SPC11 2-3..

2. Fitting2-3Festo P.BE-SPC11-SYS-EN en 1406eNoteWhen fitting the pneumatic components, observe also thenotes on fitting in the operating instructions

2. Fitting2-4Festo P.BE-SPC11-SYS-EN en 1406e

Installation3-1Festo P.BE-SPC11-SYS-EN en 1406eChapter 3Installation

Contents and general instructionsIFesto P.BE-SPC11-SYS-EN en 1406eOriginal de...Edition en 1406e...

3. Installation3-2Festo P.BE-SPC11-SYS-EN en 1406eContents3. Installation 3-1...3.1 General instructio

3. Installation3-3Festo P.BE-SPC11-SYS-EN en 1406e3.1 General instructions on installationWarningSudden unexpected mo vements of the connected actua-t

3. Installation3-4Festo P.BE-SPC11-SYS-EN en 1406e3.2 Notes oninstalling the pneumatic componentsNoteObserve the following instructions on installing

3. Installation3-5Festo P.BE-SPC11-SYS-EN en 1406eCompressed air supply ( 1)S Use only dried, non-lubricated, 5 μm filtered compressedair from 5 to 7

3. Installation3-6Festo P.BE-SPC11-SYS-EN en 1406eCompressed air reservoir ( 3)If the positioning behaviour does not conform to your require-ments, an

3. Installation3-7Festo P.BE-SPC11-SYS-EN en 1406eCompressed air tub ing and screw connectors ( 4)S Use only straight screw connectors. If angled conn

3. Installation3-8Festo P.BE-SPC11-SYS-EN en 1406eProportional directional control valve ( 5)Arrange the tubing between the valve (MPYE-5-...) and the

3. Installation3-9Festo P.BE-SPC11-SYS-EN en 1406eS If the proportional directional control valve is to be usedin an environment subjected to heavy el

3. Installation3-10Festo P.BE-SPC11-SYS-EN en 1406eReducing loud exhaust noisesS Fit larger silencers with the aid of tubing or:S Pass the ducted exha

3. Installation3-11Festo P.BE-SPC11-SYS-EN en 1406eDrive ( 6)Use only the permitted combinations of drives and measuringsystems approved of by Festo f

Contents and general instructionsIIFesto P.BE-SPC11-SYS-EN en 1406e

3. Installation3-12Festo P.BE-SPC11-SYS-EN en 1406ePath measuring system ( 7)See also “Drive-Specific Supplement”.S Fit the measuring system and the d

3. Installation3-13Festo P.BE-SPC11-SYS-EN en 1406eWith type MME-MTS-...-AIF:NoteThe mechanical work path (possible slide path) of measur-ing system t

3. Installation3-14Festo P.BE-SPC11-SYS-EN en 1406eFixed stops ( 8)Fixed stops may be necessary, depending on the drive used.See also “Drive-Specific

3. Installation3-15Festo P.BE-SPC11-SYS-EN en 1406e3.2.1 Additional pneumatic circuitsYou may require additional pneumatic circuits in order toattain

3. Installation3-16Festo P.BE-SPC11-SYS-EN en 1406eVariant 1: Drive pressureless1A1V11V21V31V41G11R1Fig. 3/7: Drive pressureless

3. Installation3-17Festo P.BE-SPC11-SYS-EN en 1406eVariant 2: Drive clamped1A1V11V21V31G11R1Fig. 3/8: Drive clamped

3. Installation3-18Festo P.BE-SPC11-SYS-EN en 1406eVariant 3: Drive moveswhile throttled to right-hand endposition1A1V21V11V31G11R11V4Fig. 3/9: Drive

3. Installation3-19Festo P.BE-SPC11-SYS-EN en 1406eVariant 4: Drive moves whilethrottled to left-hand endposition1G11R11A1V21V11V31V4Fig. 3/10: Drive

3. Installation3-20Festo P.BE-SPC11-SYS-EN en 1406eComponents for variants 1...4IdentifyingcomponentsRequirements Recommendation/type1V1, 1V2 5/2-way

3. Installation3-21Festo P.BE-SPC11-SYS-EN en 1406eComponent Type/sizeMPYE-... ...-M5-... ...-1/8LF-... ...-1/8HF-... ...-1/4-... ...-3/8-...G RLA-...

Contents and general instructionsIIIFesto P.BE-SPC11-SYS-EN en 1406eContentsDesignated use V...Se

3. Installation3-22Festo P.BE-SPC11-SYS-EN en 1406e3.3 Installing the electronic componentsCautionCables with high levels of noise can cause electroma

3. Installation3-23Festo P.BE-SPC11-SYS-EN en 1406e3.3.1 Connecting elements of the SPC11The diagram below shows the connecting elements of theSPC11,

3. Installation3-24Festo P.BE-SPC11-SYS-EN en 1406e3.3.2 Connecting the operating voltage and I/OsWarningDanger of electric shockS Only use P E LV cir

3. Installation3-25Festo P.BE-SPC11-SYS-EN en 1406eThe operating voltage is supplied together with the circuit forthe inputs/outputs via the 15-pin pl

3. Installation3-26Festo P.BE-SPC11-SYS-EN en 1406eInputs on the 15-pin “Control” plug (I = input)PinPin assignment and core coloursDescription1 I8 Re

3. Installation3-27Festo P.BE-SPC11-SYS-EN en 1406eOutputs on the 15-pin “Control” plug (O = output)PinPin assignment and core coloursDescription9 O5

3. Installation3-28Festo P.BE-SPC11-SYS-EN en 1406eConnection example type SPC11-...-...NoteWith measuring systems type MLO-POT-...-LWG:In order to ea

3. Installation3-29Festo P.BE-SPC11-SYS-EN en 1406e3.3.3 Connecting the proportional directional control valv e and themeasuring systemConnecting the

3. Installation3-30Festo P.BE-SPC11-SYS-EN en 1406e1Pin 14Pin 47Pin 7147Fig. 3/16: Valve connection, pin assignment and core coloursPinPin assignment

Commissioning4-1Festo P.BE-SPC11-SYS-EN en 1406eChapter 4Commissioning

Contents and general instructionsIVFesto P.BE-SPC11-SYS-EN en 1406e4.2.3 Parameter o (options) 4-10...4.2.4 Be

4. Commissioning4-2Festo P.BE-SPC11-SYS-EN en 1406eContents4. Commissioning 4-1...4.1 General instruction

4. Commissioning4-3Festo P.BE-SPC11-SYS-EN en 1406e4.1 General instructions on commissioningThis chapter describes parameterising and commissioningwit

4. Commissioning4-4Festo P.BE-SPC11-SYS-EN en 1406e4.1.1 Basic principles of configuring and operating the SPC11ParametersThe SPC11 must be familiar w

4. Commissioning4-5Festo P.BE-SPC11-SYS-EN en 1406eThe parameters can be entered:– before commissioning (pre-parameterising without drivein the office

4. Commissioning4-6Festo P.BE-SPC11-SYS-EN en 1406eDisplay on the SPC11ThedisplayontheSPC11indicates:– parameters or– status information.The first pos

4. Commissioning4-7Festo P.BE-SPC11-SYS-EN en 1406ePossible status informationDisplay DescriptionWhen the letter (t) flashes: The SPC11 waits for the

4. Commissioning4-8Festo P.BE-SPC11-SYS-EN en 1406e4.2 Pre-parameterising inthe office4.2.1 Parameters A , C and SThe permitted values of the paramete

4. Commissioning4-9Festo P.BE-SPC11-SYS-EN en 1406eNominal stroke length (L)of the drive [mm]Nominal stroke length (L) of the drive, see type designat

4. Commissioning4-10Festo P.BE-SPC11-SYS-EN en 1406e4.2.3 Parameter o (options)With this parameter, you can change the signal behaviour ofthe SPC11 an

4. Commissioning4-11Festo P.BE-SPC11-SYS-EN en 1406eParameter o (options)Bit Decimalvalue at 1Option Description0 1 Output O5:– Ready signal(instead o

Contents and general instructionsVFesto P.BE-SPC11-SYS-EN en 1406eDesignated useThe SPC11 has been designed to be fit into a machine or anautomated sy

4. Commissioning4-12Festo P.BE-SPC11-SYS-EN en 1406eParameter o (options)Bit Decimalvalue at 1Option Description5 32 Input I4:–Stopwithoutreturn trave

4. Commissioning4-13Festo P.BE-SPC11-SYS-EN en 1406eDetermine value of the o-parameterDifferent combinations of options are possible. You determinethe

4. Commissioning4-14Festo P.BE-SPC11-SYS-EN en 1406e4.2.4 Behaviour on stopping via I4The drive can be stopped via Input I4 if the o-parameter isconfi

4. Commissioning4-15Festo P.BE-SPC11-SYS-EN en 1406ePlease noteThe current reference position is held as long as the stopinput is set.If the drive is

4. Commissioning4-16Festo P.BE-SPC11-SYS-EN en 1406e4.2.5 Set parametersAt the factory, all the parameters are zero (status at delivery).When the powe

4. Commissioning4-17Festo P.BE-SPC11-SYS-EN en 1406ecushioning stage will be shown (here 0). This is shown bythe letter C (Cushioning stage).(C.00)4.

4. Commissioning4-18Festo P.BE-SPC11-SYS-EN en 1406e(300)10. Hold the Enter key pressed down > 2seconds.Thevalue will then be taken over and the id

4. Commissioning4-19Festo P.BE-SPC11-SYS-EN en 1406eWhen all prerequisites for carrying out the teach procedurehave been made (see sections 4.3.1), th

4. Commissioning4-20Festo P.BE-SPC11-SYS-EN en 1406eStart:Switch-on reactionDisplay ofsystem pa rametersDisplay ofamplification stageDisplay ofcushion

4. Commissioning4-21Festo P.BE-SPC11-SYS-EN en 1406e4.2.6 Changing parametersPlease noteThe option parameter o can be changed without a newteach proce

Contents and general instructionsVIFesto P.BE-SPC11-SYS-EN en 1406eServicePlease consult your local Festo repair service if you have anytechnical prob

4. Commissioning4-22Festo P.BE-SPC11-SYS-EN en 1406eUse the buttons as follows to activate the modification mode:1. Make sure that the drive is standi

4. Commissioning4-23Festo P.BE-SPC11-SYS-EN en 1406e3. Switch on the power supply.The SPC11 will then show fault E01 (measuring systemnot connected...

4. Commissioning4-24Festo P.BE-SPC11-SYS-EN en 1406e4.3 Commissioning procedureWarningFaults in the system structure and incorrect parameterscancauset

4. Commissioning4-25Festo P.BE-SPC11-SYS-EN en 1406e4.3.1 Preparations for the teach procedureTeach procedure During the teach procedure movement is m

4. Commissioning4-26Festo P.BE-SPC11-SYS-EN en 1406e3. If fixed stops are used:Set the fixed stops accurately in the desired end posi-tions. The posit

4. Commissioning4-27Festo P.BE-SPC11-SYS-EN en 1406e4.3.2 Start the teach procedureCondition There must be a 0-signal at inputs I1...4. The parameters

4. Commissioning4-28Festo P.BE-SPC11-SYS-EN en 1406eCautionDuring the teach procedure, the moveable mass moves atfirst slowly, then at the highest pos

4. Commissioning4-29Festo P.BE-SPC11-SYS-EN en 1406eThe O1 output supplies a 1-signal The drive is now ready foroperation.When the teach procedure is

4. Commissioning4-30Festo P.BE-SPC11-SYS-EN en 1406e4.3.3 Teach the intermediate positionsThe SPC11 permits fast movement into up to two selectableint

4. Commissioning4-31Festo P.BE-SPC11-SYS-EN en 1406eIn order to teach an intermediate position with the supplypressure switched on, proceed as follows

Contents and general instructionsVIIFesto P.BE-SPC11-SYS-EN en 1406eNotes on the use of this manualThis system manual contains basic general informati

4. Commissioning4-32Festo P.BE-SPC11-SYS-EN en 1406eNo flashing.7. If you wish to teach the next intermediate position, repeatthe steps listed as from

4. Commissioning4-33Festo P.BE-SPC11-SYS-EN en 1406eOver view of the commissioning sequence on theSPC11Set the parameters and start the automatic teac

4. Commissioning4-34Festo P.BE-SPC11-SYS-EN en 1406eOverview Teaching the intermediate positionsOrder type?Themassstandsinpositione.g. P.01; O... supp

4. Commissioning4-35Festo P.BE-SPC11-SYS-EN en 1406e4.3.4 Conclude teach procedureAdaptation The positioning behaviour is monitored continuously durin

4. Commissioning4-36Festo P.BE-SPC11-SYS-EN en 1406ePlease noteIf, after you have taught the end positions again, the previ-ously taught intermediate

4. Commissioning4-37Festo P.BE-SPC11-SYS-EN en 1406e4.4 Instructions o n operationWarningDamage may occur if maximum permitted limits, such asmass loa

4. Commissioning4-38Festo P.BE-SPC11-SYS-EN en 1406eReference travel afterPOWER ONOnly for incremental path measuring systems:After the SPC11 operatin

4. Commissioning4-39Festo P.BE-SPC11-SYS-EN en 1406ePositioning orders A positioning order remains permanently stored if the powersupply is switched o

4. Commissioning4-40Festo P.BE-SPC11-SYS-EN en 1406e4.4.1 S witch-on behaviour after successful commissioningIf commissioning has already been carried

4. Commissioning4-41Festo P.BE-SPC11-SYS-EN en 1406eSwitch-on reaction with use of an absolute path measuring systemPosition of the moveable mass Disp